My thoughts are that in an attempt to make a more alcoholic beer by increasing the amount of malt, I may have doomed myself. The yeast was busier due to the extra sugars to consume and hence there was more krausen; to the point where even the plastic carboy could no longer take it.
If I were to try the same recipe in the future, I might get a slightly larger carboy so that there's more space for the krausen to rise. I'd also definitely want to try a blowoff tube setup.
However sometimes disasters are unavoidable even for the best of us; as can be seen in the following set up images from /r/homebrewing: http://imgur.com/a/DYlo6 ... an exploded fermentation tank that makes my losses pale in comparison.
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